HZS180 stationary concrete batching plant

Product overview

The HZS180 is designed for centralized, high-volume concrete production. Its reference production cycle is 60 seconds, with a JS3000 twin-shaft mixer providing 3,000 litres of compacted concrete per batch. Two 55 kW mixer motors provide the torque required for consistent mixing across structural, commercial and infrastructure concrete grades.

Aggregate storage and batching

The reference aggregate system uses four 40 m³ bins and a 4,800-litre batching unit. Aggregate up to 80 mm can be handled, subject to the selected mix and conveying arrangement. The aggregate weighing range is 1,080–3,600 kg per batch with a reference accuracy of ±2%. A belt conveyor rated at 700 t/h transfers the weighed material to the mixer.

Powder and liquid dosing

Separate scales support controlled dosing of cement, mineral powder, water and liquid admixture. Reference weighing ranges are 540–1,800 kg for cement, 540–1,800 kg for mineral powder, 240–800 kg for water and 18–60 kg for admixture. Reference dosing accuracy is ±1% for each of these materials.

Cement storage and conveying

A base reference arrangement may use four 200 t cement silos with matched screw conveyors, level indicators and dust-control equipment. Final silo quantity and capacity must be selected from daily consumption, delivery logistics, available site area and the number of powder materials used.

Control system

The centralized automatic control system manages recipe storage, batching sequences, weighing correction, mixer timing, production records and alarms. Manual controls remain available for commissioning, cleaning and maintenance. The selected electrical components and software functions can be adapted to the customer's operating and reporting requirements.

Power, installation and site conditions

Reference installed power is approximately 265 kW with a 380 V, 50 Hz, three-phase supply. The final connected load depends on the silo system, screw conveyors, heating or cooling equipment and other options. Foundation design, drainage, truck circulation, lightning protection and cable routing must be confirmed for the actual site.

Standard and optional configuration

The plant can be supplied with aggregate moisture correction, additional powder scales, ice or chilled-water systems, winter insulation and heating, dust collection, CCTV, printer and remote service access. Options should be selected from the required concrete grades, climate and production plan rather than treated as a fixed package.

Maintenance and spare parts

Routine work includes checking mixer liners and arms, lubricating bearings, cleaning scales, inspecting belts and rollers, testing sensors and calibrating weighing systems. A project-specific spare-parts package can include mixer wear parts, seals, sensors, solenoid valves and electrical service components.

Capacity note

The stated 180 m³/h is a nominal theoretical value based on a reference cycle. Real output is affected by concrete recipe, aggregate moisture, loading time, discharge conditions, truck availability, operator practice and maintenance condition.

Quotation information

For an accurate configuration and quotation, provide the required hourly and daily output, concrete grades, aggregate fractions and maximum size, cement types, site voltage, climate conditions, silo requirements and installation location.